DIN1.4541 1.4404 Forged 25crmov Casting Steel Roller
Model NO.: Din1.4541 1.4404 forged steel roller
Appearance Shape: Round
Journal Surface Roughness: 0.63-0.16μm
Size: 1/4′′ to 500′′
Name: Forged DIN1.4541 Steel Roller
Cert: ISO
Delivery: About 25 Days
Trademark: forging 5crmov steel roller
Transport Package: Wooden Box
Specification: various
Origin: China
HS Code: 848390
Name: Forged din1.4541 din1.4404 50crmov 25crmov hot forging or casting steel roller
Description:
The heavy forging: forged ring, shaft, roller, flange, or gear is widely used for various industries such as metallurgy, mining, power station, and so on. The manufacturing equipment is 185MN or 100MN hydraulic press, the forging ratio >4.5, and the technical condition is in accordance with the standard of ASTM, EN, DIN, ASME, or GB, etc.
The product can be provided as per your drawing or specified requirements.
Smelting Process:
EF+LF + VD+VC The process as follow: Ingot → heat → forging → Heat treatment (Normalizing + tempering) → Inspection → rough machining → UT → 2nd Heat treatment → finishing machining → Inspection
Applications:
The heavy forging: forged ring, shaft, roller, flange, or gear is widely used for various industries such as metallurgy, mining, power station, and so on.
Specifications:
| Description | The heavy forging: forged ring, shaft, roller, flange, or gear |
| material | Alloy steel or stainless steel |
| Material standard | ASTM or GB/T3077-1999 |
| Specification | As per specified requirements |
| Weight | Max. 250 ton |
| Smelting Process: | EF+LF + VD+VC |
| Process | Ingot→heat → forging → Heat treatment (Normalizing+ tempering) → Inspection → rough machining→UT →2th Heat treatment → finishing machining →Inspection |
| UT standard | EN10228, ASTM A388 or JB/T 5000.15-1998 |
The heavy forging is manufactured by large scale stated enterprise. Advanced technical process from smelting steel to forging and heat treat guarantees the product quality. Closed relationship with several famous stated enterprises guarantee "in-time delivery" and competitive price.
Excellent product quality and service, competitive price, "in-time" delivery
WORKSHOP
| Item | Process | Facility | Inspection items | Standard |
|
01 |
Steel material inspection |
Chemical composition (EF+LF+VD) |
Material standard | |
| surface |
Ingot inspection specification |
|||
| Ingot type and weight | Material standard | |||
|
02 |
Material store |
Division put | warehouse management | |
|
1 |
Heat | Heat furnace | Temperature/Time |
Heating process specification Forging production procedure |
|
2 ↓ |
Forging | Press |
Reduction ratio,forging temperature,deformation, Surface and dimensions |
Forging process card Forging procedure |
|
3 ↓ |
Heat treatment |
heat treatment furnace |
heat treatment charts |
1st heat-treatment card Forging procedure |
|
4 ↓ |
Rough inspection |
Dimensions, apperance, Mark |
Inspection specification Forging procedure |
|
|
5 ↓ |
Rough UT |
Single defect, concentrated Defects bottom wave attenuation |
UT standard or customer's technical requirements |
|
|
6 ↓ |
Saw cutting | Saw machine | Dimension | IQC and forging |
|
7 ↓ |
rough turning | turning-lathe | Dimension,appearance |
Rough machining drawing |
|
8 ↓ |
UT | UT equipment |
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