40 Ton Loading Capacity Heavy Industry Rail Flat Trolley

Model NO.: BTL
Material: Q235B
Color: Yellow (Customized)
Safety Device: Alarm Light, Buffer, Radar Detector, etc.
Application: Steel Industry, Factory, Warehouse, Port
Trademark: PERFECT
Transport Package: The Whole Cart Will Be Packed by Tarp.
Specification: Customized
Origin: Xinxiang
HS Code: 84289090
40 Ton Loading Capacity Heavy Industry Rail Flat Trolley

Introduction of Rail Flat Trolley
Our line of Industrial Transfer Cars is designed to meet the needs of a wide range of industries such as steel, aluminum, automotive, stamping, heavy manufacturing, and more. These units operate on floor-mounted rails and are used for transporting heavy materials across crane bays or in areas not served by an overhead crane.
40 Ton Loading Capacity Heavy Industry Rail Flat Trolley


Application of Rail Flat Trolley

The cable drum-powered Rail Flat Trolley is mainly applied in assembly lines (ring production line, loop production line), metallurgy industry (steel ladle), warehouse transport, ship industry (maintenance, assemble, container transport), workpiece transport in workshop, lathe transport, steel factory (steel billet, steel plate, steel coil, steel pipe, section steel, steel structure), construction (bridge, simple building, concrete, concrete column), petroleum industry (oil pump, sucker rod and parts), energy (polycrystalline silicon, generator, windmill), chemical industry (electrolytic cell, retort, etc.), railway (rail maintenance, rail welding, train tractor).
40 Ton Loading Capacity Heavy Industry Rail Flat Trolley

Working Principle of Rail Flat Trolley
The power source 380v-690v alternating-current supplied to the traction motor by cable, which is controlled by control system to make the car start, stop, move forward, move backward, etc. The operation voltage is 36V which is safe voltage. Cable is collected and released by coiling device mounted underneath the car. The car can realize full automatic operation by PLC system.

40 Ton Loading Capacity Heavy Industry Rail Flat Trolley

Features of Rail Flat Trolley

1. Load up to 300t and high using frequency.
2. It is suitable for the running distance less than 20m.
3. With simple structure and low cost, it is popular for workshop transportation.

4. No time limitation and no strict demand for rail erection.
5. This Rail Flat Trolley can be applied in severe environments, high temperature, anti-explosive conditions, and more.


Parameter of Rail Flat Trolley
Model BTL-2t BTL -20t BTL -50t BTL -100t BTL -150t
Rated Load(t) 2 20 50 100 150
Table Size (mm) Length(L) 2000 4000 5500 6500 10000
Width(W) 1500 2200 2500 2800 3000
Height(H) 450 550 650 850 1200
Wheel Base(mm) 1200 2800 4200 4900 7000
Rail Inner Gauge(mm) 1200 1435 1435 2000 2000
Wheel Diameter(mm) 270 350 500 600 600
Wheel Quantity 4 4 4 4 8
Ground Clearance(mm) 50 50 50 75 75
Running Speed(min) 0-25 0-20 0-20 0-20 0-18
Motor Power(kw) 0.8 2.5 5.5 11 15
Recommended Rail Model P15 P24 P43 QU100 QU100


Machining Of Rail Flat Trolley

CNC Cutting
Transport the steel plate from raw material warehouse to CNC cutting workshop for cutting. After the cutting, the workers will do some simple processing such as chip moving and setting out.
Preliminary Assembling
Put the cut steel plate together according to the design drawing.
Welding
Weld the steel plate with automatic welding machine after the preliminary assembling.
Post Weld Treatment
Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress.
Spray Primer
Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is two layers.
Assembling
Assemble the structure parts after spraying primer with wheels, motors, and gear box, etc.
Paint Finish
Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish.
Debugging
Debugging the cart after painting the finish with electric control system. After the debugging, the cart will test without load. And after the no load test, the cart will be tested with load. After the inspection, the cart will be transported to storage area.


40 Ton Loading Capacity Heavy Industry Rail Flat Trolley


Customer Visiting
40 Ton Loading Capacity Heavy Industry Rail Flat Trolley




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