Aluminum Tube Sinogar Metal Co.,Ltd , https://www.sedinoaluminium.com
EPS/XPS/HIPS Foaming Plastic Recycling and Pelletizing System
**Product Specifications:**
- **Model No.:** ACS
- **Raw Materials:** PP, PA, PVC, EPE/EPS
- **Output Capacity:** 150~200 kg/Hr
- **Application:** Film, Filament, Raffia, Foam
- **Efficiency Volume:** 300 Liter
- **Pelletizing System:** Water-Ring
- **Trademark:** ACERETECH
- **Transport Package:** Wooden Pallet
- **Specification:** CE, YUV
- **Origin:** Zhangjiagang City, Jiangsu, China
- **HS Code:** 8477209000
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**EPS/XPS/HIPS Foaming Plastic Recycling and Pelletizing System**
ACERETECH’s high-efficiency, one-step plastic recycling machine, the ACS, is specifically designed for reprocessing PE (HDPE, LDPE, LLDPE) and PP flexible packaging materials—both printed and non-printed. This integrated system eliminates the need for pre-cutting, saves space, reduces energy consumption, and produces high-quality plastic pellets at a fast rate.
The system can process in-house (post-industrial) film waste, washed flakes, scraps, and regrind (pre-crushed rigid plastic waste from injection and extrusion). It is ideal for commercial bag, garbage bag, agricultural film, food packaging, shrink/stretch film producers, as well as PP woven bag, jumbo bag, tape, and yarn manufacturers. Additional materials such as PS sheet, PE and PS foam, PE net, EVA, and PP mixed with PU are also compatible with this machine.
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**Specifications:**
| Model Name | ACS |
|------------|-----|
| Recycling Material | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
| Final Product Shape | Pellets/Granules |
| System Composition | Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower, and production silo |
| Output Range | 150kg/h - 1000kg/h |
| Feeding Device | Belt conveyor (standard), Rolls hauling off device (optional) |
| Compactor Volume | 300 Liters - 1200 Liters |
| Screw Diameter | 80mm - 160mm (standard) |
| Screw Material | 38CrMoAlA nitride steel (SACM-645), bimetallic (optional) |
| Screw L/D | 31/1, 32/1, 34/1, 36/1 (depending on material) |
| Barrel Heating | Ceramic heater or Casting Aluminum heater |
| Barrel Cooling | Air cooling via fan blowers |
| Vacuum Degassing | Double vented degassing (standard) |
| Pelletizing Type | Water ring die-face hot pelletizing |
| Voltage Standard | Varies by project location |
| Optional Devices | Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc. |
| Delivery Time | 60 days after order confirmation |
| Warranty | 13 months from the date of bill of lading |
| Technical Service | Project design, factory construction advice, installation, and commissioning |
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**Working Steps of ACS Compacting and Pelletizing System:**
1. **Feeding:** As standard, plastic scraps like film, filament, and raffia are conveyed into the compacting chamber via a belt conveyor. For roll scraps, an optional roll hauling off device is available. The motor drives of the conveyor and hauling device work with ABB inverters, allowing fully automatic feeding based on how full the compactor is. A metal detector can be added to detect and stop the system if metal is found.
2. **Crushing and Compacting:** The rotating blades of the compactor cut up incoming scraps. Frictional heating caused by high-speed rotation heats the material just below its melting point, enabling it to shrink and compact efficiently. The optimized guide structure directs the material into the extruder screw, ensuring fast and stable feeding.
3. **Plasticization and Degassing:** A specialized single-screw extruder gently melts the pre-compacted material. The processing section (32–34D) ensures thorough melting and plasticization. A double-zone vacuum degassing system removes volatiles such as low molecular compounds and moisture, making it suitable for heavily printed films and materials with moisture content.
4. **Melt Filtration:** A single-plate/piston double-station screen changer or a non-stop double-plate/piston four-station filter can be installed on the extruder head, depending on the input material quality and granule application.
5. **Pelletizing:** The standard method is die-face water ring pelletizing. The self-adjusting pelletizing head ensures optimal blade pressure for consistent granulate quality and long uptime. RPM of the blades is automatically adjusted based on melt pressure. An advanced dewatering vibration sieve combined with horizontal centrifugal dewatering ensures high-performance dried pellets.
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**Main Technical Parameters:**
| Machinery Size | Data of Compactor | Data of Single Screw Extruder | Throughput Rate (Kg/hr) |
|----------------|-------------------|-------------------------------|--------------------------|
| | Efficiency Volume (L) | Motor Power (kW) | Diameter (mm) | L/D | Motor Power (kW) | |
| ACS300/80 | 300 | 37 | 80 | 31–34 | 45/55 | 150–200 |
| ACS500/100 | 500 | 55 | 100 | 31–34 | 90/110 | 300–350 |
| ACS800/120 | 800 | 90 | 120 | 31–34 | 132 | 400–450 |
| ACS1000/140 | 1000 | 110 | 140 | 31–34 | 160/185 | 500–650 |
| ACS1200/160 | 1200 | 132 | 160 | 31–34 | 220/250 | 800–1000 |
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**Advantages of ACS Compacting and Pelletizing System:**
1. Combines crushing, compacting, and pelletizing in one system, reducing labor costs.
2. High-efficiency feeding, ideal for film, filament, raffia, and foaming materials.
3. Higher output with lower energy consumption.
**Other Benefits:**
1. Lower investment cost for a durable and high-quality machine.
2. Low energy consumption with high production output.
3. Fast delivery and installation: AceRetech produces about 10 sets of machines per month and delivers faster than most manufacturers. The regular delivery time is 60 days.
**Service and Support:**
- Overseas installation and training are available.
- Machine warranty with spare parts in stock and timely delivery.
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